Manus have been customizing CNC post processors with MANUSpostdeveloper since 2014. 1000+ CNC post processors have been already customized globally for the industry.
2020 is the year that Manus starts providing this technology to the end-users with a cloud-based system. Join our community to have the power to Prepare Your OWN CNC Post Processor!
Manus has been developing MANUSsim since 2009. Aviation industry, which uses multi-axis CNC machines excessively, has already started to benefit from MANUSsim.
We offer affordable prices. Therefore MANUSsim is not only chosen by big companies but also chosen by SMEs which currently do not use CNC simulation software due to high costs.
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Difficulties due to rapid developments of The Defense and Aviation Industry in our country have necessitated multi-axis CNC machines. As the number of that sort of complex CNC machines increases, in order to eliminate adversities and inconveniences encountered CAM programs, post processor solutions and simulation programs seen as major essentials have become a must. During manufactoring, multi-axis CNC machines have many advantages,however they are not easy to use. Using CAM programs and post processor can offer great deal of efficiency. But just having a proper CAM program and post processor does not guarantee most efficient and safest operation. To pinpoint any error arising from NC codes beforehand and guarantee manfuactorying accurately can be done by only well CNC simulation program. For that purpose, there are only 2 kind of simulation program at the present time. The first one is the software known as 'Kinematics Simulation', which works in accordance with CAM programs. But it is not the one which operate in machiness. Instead, it is an untransformed (into NC code) raw data of tool path simulation software. The second one is known as the simulation software and it simulates NC code in the same way for CNC machine. Kinematics simulation programs can give you an idea about how a piece will be manufactured and what the tool path will be, but more importantly it is not a real NC simulation. Because kinematics simulation can show a simulation of NC codes for related machine before posted. Kinematics simulation softwares cannot distinguish incorrect NC code during post processor and after you inspect the process as the correct one, if you operate same NC code in CNC machine, you receive only awful results. For this reason, kinematics simulation programs provide you with some advantages, it cannot replace NC simulation program. In an excellent NC code simulation program, NC code typos, tool gouge errors, collision errors, possible manufactoring errors can be seen, you can have the measurements and examine manufactured piece. What are the main advantages that NC simulation provides you? You can observe post errors(if exists) by simulating post processed NC codes before sending to CNC machine. Kinematics simulation does not have that sort of option. You have an opportunity to see the operation of manufacturing a piece in the simulation program so that you do not need to do test operation. You can foresee and prevent critical situations like collision between tool or holder and piece or gouging to the piece. You can foresee and prevent situations like collision or friction between tool or holder and any part of machine. You can foresee and revise the unnecessary movements of a tool. You can manufacture as many pieces as possible by saving time. Because you use the features above before real manufacturing. We, as Manus Software Inc., after substantial sofware solution for post situation, have launched our newest product from the beginning of 2016, ManusSim. ManusSim is a software solution by which we mainly targeted at the problems run in manufacturing field. It has all features that a NC simulation program needs to have and it is an assuring and efficiency-based program.
Usage of multi-axis CNC machine(4-axis or more) has become widespread day by day. For instance, in aviation and defense industries, CNC machines are already on the list of indispensable ones. Utilizations of complex CNC machines renders specific CNC software programs a compulsory need. The first one is CADCAM programs. CADCAM programs make it available to both do modelling and prepare tool path. It has been widely known and used. The second one is CNC post processor programs. Importance of CNC post processors is growing exponentially and huge percentage of CNC user companies have invested in CNC post processor programs due to safety, accuracy and efficiency reasons in addition. The third one is CNC simulation programs. Just like CNC post processor programs, the importance of CNC simulation program and the need of that kind of programs for CNC user have been on the rise. So what is CNC simulation program exactly? To make it short: CNC simulation program can give the opportunity to test NC codes before real manufacturing only by a computer. It also set out CNC machine movements showing no difference from actual manufacturing. Moreover, it shows authentic tools, holders, fixtures, connecting kits and stocks and collisions during manufacturing, NC code errors, impairment of the piece. There are not so many CNC simulation programs on the market. Although Some of CADCAM programs have that abilities, in fact they with a few exceptions cannot simulate appropriate NC code for CNC machine. The thing they simulate is just kinematic movements of CNC machine before it is posted(post processor). Other kind of CNC simulations are independent from CADCAM programs and specific about CNC simulation. That kind of programs simulate NC code for CNC machining and also can provide other features for user. Perfect manufacturing with the help of features like collision control, measuring the manufactured piece, comparing manufacturing piece with model piece, controlling suitability of tool and holder, showing manufacturing time, NC code errors. There are that sort of CNC simulation programs on the market. Well-built Couple of programs on this field are not widely used owing to their uneconomical prices. Despite the fact that its importance and necessity are extensively known, the prices are hard to afford. As a result, companies that cannot afford these prices mostly postpone these investments or buy that programs less than they need or they prefer less featured programs. In accordance with demands of our customers, we continue to work on simulation programing project in addition to our software programing project which have taken place more than 7 years. In the meanwhile we developed most preferred CNC Post Processor in our country, we have inspected the needs our customers have and the problems they have gone through repeatedly. We have specified what a proper CNC simulation needs to have and not. As a result of 7 years of the efforts made, hopefully we will present our CNC simulation program after 2016, MANUSsim, with more reasonable price and more professional features than other products on the market.
