True G-Code CNC Simulation and Verification Software MANUSsim Don't trust CAM toolpath simulation. MANUSsim processes the actual NC code your controller will execute, through a true digital twin of your machine catching collisions, gouges, and errors before the first chip flies.
MANUSsim - 5-Axis Simulation Demo
Your CAM draws a clean toolpath. Your machine runs the NC program — and nothing checked that file.
Each card below is a capability CAM simulation does not have. Without it, the first chip is where you find out.
The result?
Production starts with a file nobody has actually simulated.
The result?
Axis over-travel and machine collisions are discovered on the shop floor.
The result?
A single post-processing mistake reaches the spindle.
The result?
What you approved on screen is not what the controller runs.
The result?
Scrapped parts, damaged tools and unplanned machine downtime.
MANUSsim is an independent simulation layer: it takes the real NC program and runs it on a digital twin of your machine, no matter which CAM produced it.
By simulating the actual G-codes (NC Programs) that are going to run on your machine, MANUSsim can detect all errors and alert you before manufacturing starts.
By simulating the actual G-codes (NC Programs) that are going to run on your machine, MANUSsim can detect all errors and alert you before manufacturing starts.
Leverage the power of MANUSsim regardless of your CAM software. All you need to do is import your 3D models, APT/CL output and NC program.
Leverage the power of MANUSsim regardless of your CAM software. All you need to do is import your 3D models, APT/CL output and NC program.
Since MANUSsim is a separate software not tied to any CAM, you can keep working on your CAM projects while running simulations.
Since MANUSsim is a separate software not tied to any CAM, you can keep working on your CAM projects while running simulations.
MANUSsim is seamlessly integrated with major CAM software such as Fusion, Mastercam, Siemens NX, Creo and PowerMill. Transfer all your CAM data with just a few clicks.
MANUSsim is seamlessly integrated with major CAM software such as Fusion, Mastercam, Siemens NX, Creo and PowerMill. Transfer all your CAM data with just a few clicks.
100+
Machine Kinematics
12+
Collision Types Detected
3
Gouge Analysis Modes
1:1
Simulation Accuracy
Safe, fast and profitable production with MANUSsim CNC digital twin! We integrate CNC simulation for all CNC machines and NC controllers. It doesn't matter if you have a 6-axis machine, mill-turns with multiple turrets or a swiss type lathe.
Detection, control and library depth — the parts that decide whether a simulation is trustworthy.
MANUSsim can accurately detect collisions, collision risks, axis over-travels, NC program errors, rapid cuts and gouges.
Control everything clearly and easily. Double machining, single block, multiple setup, cutting info display, machine variable parameter display and cut stock-model comparison.
Real G-code (NC Program) simulation for all major NC controllers such as Fanuc, Heidenhain, Sinumerik Siemens, Mazatrol and more. Works with any CAM with seamless integration for major software.
Thanks to many years of experience, MANUSsim already has a large library of CNC machine tools. If your specific machine is not in the library, our team can integrate it easily.
MANUSsim automatically suggests optimal overall tool and flute lengths for optimal machining, helping you avoid spindle collisions and tool vibrations.
What CAM simulation can and cannot verify, side by side.
The elements you can transfer with just a few clicks are:
MANUSsim seamlessly integrates with Mastercam. Transfer your setup from Mastercam to MANUSsim to accurately simulate your G-codes (NC Programs).
MANUSsim seamlessly integrates with Autodesk Fusion. Transfer your setup from Fusion to MANUSsim to accurately simulate your G-codes (NC Programs).
MANUSsim seamlessly integrates with Siemens NX. Transfer your setup from Siemens NX to MANUSsim to accurately simulate your G-codes (NC Programs).
MANUSsim seamlessly integrates with CATIA. Transfer your setup from CATIA to MANUSsim to accurately simulate your G-codes (NC Programs).
MANUSsim seamlessly integrates with PowerMill. Transfer your setup from PowerMill to MANUSsim to accurately simulate your G-codes (NC Programs).
MANUSsim seamlessly integrates with SolidCAM. Transfer your setup from SolidCAM to MANUSsim to accurately simulate your G-codes (NC Programs).
MANUSsim seamlessly integrates with Creo. Transfer your setup from Creo to MANUSsim to accurately simulate your G-codes (NC Programs).
MANUSsim seamlessly integrates with WorkNC. Transfer your setup from WorkNC to MANUSsim to accurately simulate your G-codes (NC Programs).
Start from a validated library our team modeled and tested over years of production use — or build your own machine in MANUSsim Editor if yours is not listed.
With one click, you can open this post processor directly in MANUSpost Developer and start testing right away. Go ahead — give it a try!
Open in MANUSpost Developer
MANUSsim editor is a cloud-based platform that lets you configure your own CNC machine for true G-code (NC Program) simulation. Upload your own machine models or start from our expansive CNC machine tool library.
Configure the machine once in the cloud; every simulation after that runs against your own setup.
Build your CNC simulation setup from scratch by uploading your machine's 3D models and defining real movement behavior.
Choose from a validated library of 500+ CNC machine tools modeled and tested by our team over years of production use.
Select a controller from the MANUSsim Editor Controller Library or define your own and tune it to your production needs.
Safe, fast and profitable production with the MANUSsim CNC digital twin — for every machine and controller on your shop floor.
